Imperium4 browser
based process control
built for real plants
A configurable, PLC agnostic control platform that brings intake, batching, processing, and dispatch into one system – with traceability and data built in.
What Imperium4 does
Imperium4 is an advanced process control system designed for complex batch manufacturing. It delivers:
- Reliable, flexible control of your plant – from raw material intake through to finished product dispatch.
- A single source of truth for production, traceability, and stock movements.
- Integration with your existing PLCs and business systems.
- A modern web based interface that operators, engineers, and managers can all work with, delivered from your own servers.
Why Imperium4
is different
Specialist workflows out of the box
Imperium4 includes ready made workflows for intake, batching, manual additions, cross contamination control, pressing/extrusion, finished goods handling, and warehousing. You start from proven patterns rather, then configure them to your plant, unlike traditional PLC / SCADA.
Built in traceability and logging
Every intake, batch, and load is recorded automatically. Sites can store years of data online and, when needed, quickly answer questions about what was made, what was used, and where it went.
One platform, no bolt ons
Planning, Maintenance, Analytics, and Warehousing modules share the same data model and browser interface. Functionality is added, not glued on.
Modern, open architecture
Imperium4 runs on Windows Server with a Microsoft SQL Server database and connects to most major PLC brands. It fits into modern virtualised environments and uses web based APIs to integrate with ERP and other systems.
Key capabilities
End to end control
Configure Imperium⁴ to control intake, weighing, batching, mixing, pressing/extrusion, routing, outloading, packing, and warehousing – in one system.
Configurable and scalable
Start with a single area of the plant, then extend. Imperium⁴’s modular approach lets you change routes, add equipment, adjust sequencing, and grow the system as your operation evolves.
Simple for operators
Clear graphics, consistent screens, and guided workflows make everyday tasks easier and reduce training time. Operators see what matters and can act quickly.
Advanced weighing and batching
Intelligent in flight compensation, jogging, pre discharging, load balancing, and feeder speed control deliver accurate, repeatable batches, while day programmes keep key plant sections running.
Manual additions under control
Pre weigh and hand add workflows guide operators step by step, capture actual weights, and use barcodes to confirm the right material and lot. Out of tolerance additions are flagged immediately.
Stronger traceablity, faster investigations
Full logging and optional lot traceability make it straightforward to see which products used a particular lot – and which customers received them – and to work back from finished product to raw materials.
Robust outloading and stock control
Product and bin verification, in flight weighing, driver self service options, and accurate warehouse records reduce wrong bin loads and stock discrepancies.
Mobile and remote access
Access Imperium⁴ from smartphones, tablets, and thin clients. View status, alarms, and key information without always returning to a fixed control room workstation.
With Imperium4
More consistent batches and fewer quality incidents.
Less time spent troubleshooting and reconciling data.
Better utilisation of existing equipment and people.
Faster, more confident responses to audits and customer queries.